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Seediscussions,stats,andauthorprofilesforthispublicationat:https://www.researchgate.net/publication/272712728

PCDtoolperformanceinhigh-speedmillingof
highvolumefractionSiCp/Alcomposites

ARTICLEinINTERNATIONALJOURNALOFADVANCEDMANUFACTURINGTECHNOLOGY·JANUARY2015
ImpactFactor:1.46·DOI:10.1007/s00170-014-6740-4


CITATIONSREADS
224


4AUTHORS,INCLUDING:

TaoWangLijingXie

PekingUniversity33PUBLICATIONS113CITATIONS
7PUBLICATIONS11CITATIONS
SEEPROFILE
SEEPROFILE


Availablefrom:TaoWang
Retrievedon:30January2016
IntJAdvManufTechnol(2015)78:1445–1453
DOI10.1007/s00170-014-6740-4

ORIGINALARTICLE

PCDtoolperformanceinhigh-speedmillingofhighvolume
fractionSiCp/Alcomposites

TaoWang&LijingXie&XibinWang&ZhiweiDing


Received:26July2014/Accepted:18December2014/Publishedonline:10January2015
#Springer-VerlagLondon2015

AbstractThispaperpresentsasystematicalstudyonpoly-automotive,electronics,andmedicalindustries[2].However,
crystallinediamond(PCD)toolperformanceduringhigh-duetothepresenceofhardSiCparticlesinthealuminum
speedmillingofhighvolumefraction(65%)andsmallsizematrix,machiningSiCp/Alcompositesisencounteredwith
(nominalsize10μm)SiCparticle-reinforcedaluminum,extremelyrapidtoolwear,therebyincreasingtoolcostand
whichisrarelyreportedbefore.Theinfluenceofmillingaggravatingthesurfaceintegrity.Thesematerialsareclassi-
parameters(millingspeedandfeedrate)andPCDparticlefiedasthedifficult-to-machinematerials.Althoughmany
sizeontoolwearwereinvestigated.TheresultsindicatedthatengineeringcomponentsmadefromSiCp/Alcompositesare
thetoolwearincreaseddramaticallywiththemillingspeed,producedbythenearnetshapeformingandcastingprocesses,
anditwasnotsuitabletomillthematerialabove300m/minfinalmachiningandfinishingprocessesaregenerallystill
fortheindustrialapplication.LargerfeedratecouldachieverequiredtofabricateaMMCcomponenttothefinaldimen-
largerremovedvolumebeforeVCreached0.6mm,whilethesions[3].Therefore,awidespreadindustrialapplicationof
patternreversesintermsofmillingtime.TheoptimizedPCDSiCp/
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