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文本预览

SynergyofSixSigmaandLean


ThePowertoDriveSustained
ValueCreation


Lean6sigma-V1page1
LearningObjectives

©Understandthesynergyofleanandsixsigmaasapowerful
businessperformanceimprovementprogram

©Understandhowleanandsixsigmacomplementeachother


Lean6sigma-V1page2
WhyIsEveryFirmDriventoBoth
QualityandLeadTimeReductionGoals?

©Customerloyaltyandretention

©Shortercustomerleadtime

©Downwardpricepressure:lowercosts

©Lowerinvestedcapital

©Capacityexpansion


Lean6sigma-V1page3
LeanAppliedintheDMAICMethodology
ProvidesaPowerfulStructure

©SixSigmahasgivenLeanadditionalfocus:
¢EffectofVariability
¢DMAIC(Define-Measure-Analyze-Improve-Control)structure
¢Improvementinfrastructure
¢VoiceoftheCustomer
¢FocusonQuality

©LeanhasgivenSixSigmaadditionaltools:
¢Analyze/MeasurePhase:
òValueStreamMapping,TimeTrapAnalysis
¢ImprovePhase:
òKaizen,PullSystems,SetupReductions,Work-Cells,ProcessBalancing,etc.
¢ControlPhase:
òTaktBoards,StandardWork,Metrics&Dashboards,5S


Lean6sigma-V1page4
DMAICMethodologyandLean

©LeantoolsapplicableinallphasesofDMAIC:


%Applicability
ofLeanTool
SetLeantoolsapplicableinall
phasesofDMAIC,butpeakin
AnalyzeandImprovephases

DMAIC
DefineMeasureAnalyzeImproveControl


Lean6sigma-V1page5
SixSigmaandLean

©SixSigmaprovidesa—UnifyingFramework“
¢SixSigmaprovidestheover-ridingmethodology(DMAIC)
¢SixSigmaprovidestheimprovementinfrastructure
¢SixSigmaprovidestheburningplatformforimprovement

©Leanprovidesimprovementtoolsandfast-attackapproachto
—turbo-charge“improvementefforts


Lean6sigma-V1page6
LEAN6SIGMA

Innovate
DefineMeasureAnalyse&Control
DMAImpIroveC

ProblemsEvaluatepresentprocessIdentifyandquantifywasteDefinesolutionsPerpetuatechanges

Objectivesperformance......
.
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