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CFRP蜂窝夹层结构板埋件集群区域的热应力失效模式分析及补强设计 Introduction Theuseofcarbonfiberreinforcedpolymer(CFRP)compositeshasbeenincreasinginvariousindustries,includingaerospaceandautomotive,duetotheirhighstrength-to-weightratio,corrosionresistance,anddurability.However,whendesigningcompositestructures,itisimportanttoconsidertheeffectsofenvironmentalfactorssuchastemperature,whichcancausethermalstressesthatcanleadtofailure. Inthispaper,wewillanalyzethethermalstressfailuremodeofaclusteredregionofembeddedcomponentsinaCFRPhoneycombsandwichstructureandprovideareinforcementdesigntoimproveitsperformance. ThermalStressFailureAnalysis Underthermalloading,thetemperaturedifferencebetweentheembeddedcomponentandthesurroundingCFRPlaminatecausesdifferentialthermalexpansion,resultinginthermalstressesthatcanexceedthematerial'sstrengthandcausefailure.Thefailuremodesincludematrixcracking,delamination,andfiberbreakage. Todeterminethethermalstressdistributionandfailuremodes,finiteelementanalysis(FEA)wasperformedusingANSYSsoftware.ThemodelconsistedofaquarterofthesandwichstructurewithfourM5threadedinsertsembeddedinthehoneycombcore. Thethermalloadwasappliedasauniformtemperatureincreaseof50°Ctothetopandbottomfacesofthelaminate.TheFEAresultsshowedthatthemaximumthermalstressoccurredinthevicinityoftheinsertsandconcentratedinthehoneycombcellsadjacenttotheinserts. Thesimulationalsorevealedthatthehoneycombcoreexperiencedhighstrainlevelsduetothedifferentialthermalexpansion,whichcouldleadtocellwallbucklingandsubsequentcorecrushing,resultinginpermanentdeformation. ReinforcementDesign Toimprovethehoneycombsandwichstructure'sthermalstability,weproposedareinforcementdesignthatminimizesdifferentialthermalexpansionanddistributesthethermalloadmoreevenly. Thereinforcementdesigninvolvesaddingathinlayerofcarbonfiberfabricbetweenthetoplaminateandthehoneycombcoretoincreasestiffnessandreducethedifferentialthermalexpansion.Thefabric'sorientationshouldbealignedwiththeprimaryloadingdirectiontomaximizeitseffect. Thereinforcementdesignalso

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